Hi Dicapria, when I first read your forum topic, "Durable Umbrellas", I thought, "boy, now THERE'S an oxymoron phrase!" Umbrellas always seem to break, don't they... It can be frustrating.
My first inclanation would be to stock up on tons of extras just in case. But I bet there are ways you could reinforce them for stage use.
They seem to break in two places. One, the fabric detaches from the tips of the rods. And two, the rods or spines get bent and fail to open properly.
It seems like you could reinforce the tips with "Sculpt-or-Coat" theatrical glue. This is a water-base glue similar to "Elmers" only it's the consistancy of pudding. You could apply it heavily to the under-side of the fabric where it joins with the metal rods. This stuff dries hard as a rock. (I think of it as my "liquid duct tape"). Other than doing this, you might try sewing additional stiches around the fabric where it joins the rods.
But as far as strengthening the rods or spines...and all those tiny joints...jeez, I don't know. Could someone who is very talented at welding add some metal "splints" to all the spines? Boy, that would be tricky and very time consuming. Maybe all internal rods could be rapped in gaff tape for a little more support. I don't know...
So maybe the safe best bet is to spring for the most expensive and well-made umbrellas on the market. Large, sturdy black umbrellas are popular in England. Try a British website and see if they can be ordered by mail. Go to Google and type in "high quality umbrellas" and you get several good links to european dealers. Or check with a raincoat company like London Fog and see if they sell a high-end style umbrella that would last a lot longer. This idea would cost more at first, but may save money in the long run if you don't have to buy as many replacements.
Good luck, and let us know how it works out. (My director has "Singing in the Rain" on her short list...so I may need a rugged umbrella one day!)
-Dana'
------------- Mr. Lowell,
Lighting/Set Designer & Tech Director,
for the Linda Sloan Theatre,
in the Davison Center for the Arts,
at Greensboro Day School
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