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Props, Scenery, Costumes and Makeup
 Community Theater Green Room Discussion Board :Producing Theater :Props, Scenery, Costumes and Makeup
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Kurt Muller
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bullet Posted: 6/20/07 at 8:49pm
Originally posted by chel

That's fantastic!  I have to come up with something similar for "Leader of the Pack".  I need to make microphones for a recording studio.  Any prop designing advice on this? 
 
I truly admire your work.  How about your next project is to write a book on it?  Thanks for sharing your pics.  :)
 
Thanks, Chel!
 
When I made this microphone, I was lucky enough to find exactly the right thing to start with, in a cheapie outlet. It was a plastic container for generic bath salts. It looked like a huge medicine capsule, with one end fitting over the other as capsules do. If you can find something like that, you're halfway there.
 
I separated the two halves, and after marking out a uniform pattern on one half with a marker, drilled small holes all over it. That was the tricky bit, because thin plastic tends to shatter when you drill it. I found I had to use a flat drill, which was less inclined to break away the edge of the plastic. 
 
Before I rejoined the two halves, I spray painted the drilled half with "Chrome" paint. You have to leave it a while to let it dry. Then I lined the inside with black material, (anything will do, as long as it shows through the holes). Then I glued the two halves back together with solvent cement.
 
As the plastic was the type that responds to solvents, (like the plastic in model kits), it stuck very firmly and without glue buildup.
 
Then I got narrow strips of the same plastic, (polystyrene), which is available from hobby shops, and wrapped them around the middle "waist" of the capsule, and glued them using the solvent. Afterwards I painted those strips with a different metallic paint, (after masking them off with masking tape.)
 
I then drilled a single hole right through the side of the capsule at a point where the upper plastic strip was attached. This was where the microphone was going to be supported in the stirrup. 
 
For the stirrup, I got a length of narrow aluminium, and bent it around a pvc pipe until it was a symmetrical "U" shape. Then I cut it to the right length, drilled a hole in each end of the "U", and passed a rod of plastic through the hole and through the hole in the capsule. The microphone was thus supported inside its stirrup, and could swing a bit. To make it look more realisitic, I stuck on a plastic knob over each end of the plastic rod. In a real one, they would be threaded nuts which would hold the mike in any position. 
 
For the base, I used the lid of a cheap jar. The supporting post is an air-pipe from an aquarium kit, painted flat black. I attached the stirrup to it by first filling the air pipe with a hard setting resin, then drilling a hole in the bottom of the "U", and passing a long screw through that hole and into the resin. When the resin set, the screw was there to stay.
 
I attached the pipe to the lid in much the same way, only drilling a much wider hole in the lid.  The cable was just stuck through another hole I drilled in the bottom half of the capsule.
 
I made the CBS logo by first printing the letters on my printer, cutting them out, and sticking them to a piece of sheet plastic that I had cut in the correct shape. But to first cut the sheet accurately enough for it to fit snugly on the curved surface of the mike, I laid it on one half of a second spare capsule that I had. This gave the exact curve. So, when I cut it, it fit perfectly. I glued that on with solvent, then stuck the letters on.
 
I think that's it. Hope that's useful to you.Smile
 
By the way, I don't know about writing a book. I'm one of those people who can figure out what to do, but I'm hopeless and showing others how to do it!
 
Cheers,
Kurt
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Aimee
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bullet Posted: 6/21/07 at 10:29am
These look great!
When we did 1940's Radio Hour I was lucky enough to have a parent work in a machine shop. So he made me up 4 covers for the mics. I've used them over and over since then.
For the letters, I just used felt sticky letter I bought from the Hobby Store, just another thought for you.
Aimee
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Kurt Muller
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bullet Posted: 6/25/07 at 5:14am
Originally posted by Aimee

These look great!
When we did 1940's Radio Hour I was lucky enough to have a parent work in a machine shop. So he made me up 4 covers for the mics. I've used them over and over since then.
For the letters, I just used felt sticky letter I bought from the Hobby Store, just another thought for you.
 
Thanks, Aimee. I'll remember that. Smile
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